Sunday, August 26, 2018

UV Flatbed Printer With 3D Background Wall Part.1

In the past five years, the material living standards of ordinary people have increased year by year, the income of urban residents has increased substantially, and the taste of consumer goods has been continuously optimized and upgraded. In terms of the layout of new houses, consumers are more concerned about decoration, especially 80. After the young people, they hope that the interior decoration can better match the home environment, have a distinctive theme, and the background wall is an important part of the interior decoration. The decoration industry will usher in a new high-speed development period, and the market demand will grow at a rate of 30% per year.

The tile wall industry is represented by Foshan, Guangdong and Yichun, Jiangxi. In the major cities in the interior, the background wall industry is developing rapidly. More and more people choose to invest in the wall project, and the tile wall is already in the country. The city has formed a certain scale of industry.

So what are the techniques for the tile wall? How is the tile wall made?

The process of tile wall is simple:

There are two main types of tile wall. The first one is the common flat color wall. The flat color refers to the process of directly processing the tile in the plane, with brightness and matte. The color carving background wall is mainly in engraving and color printing, and its surface is uneven. It is characterized by the feel of touch, lifelike, and the difference between light and matte. The following small series will step into the topic, to introduce you to these two processes.


[Flat Symphony Background Wall]

Required items: sand blasting machine + background wall UV flatbed printer + varnish

Production method:

Compared with the color-carved background wall, the flat color background wall omits many steps. It does not need to be engraved on the tile, and does not require an engraving machine. The production process is simple and convenient. The raw materials can be colored with irregularities, smooth surfaces, matte surfaces, and color lines, and the degree of image restoration is high. The resolution of Epson's UV printer is as high as 2880 dpi. Because there are glaze materials on the tiles, in order to better enhance the adhesion of the pattern, we can use a sand blasting machine to polish, then color the background wall UV printer, or can do a coating treatment on the tile surface, increase The ink absorbing ability of the tile enters the coloring process again. No matter how to increase the adhesion of the tile, the background wall UV printer can well produce the high-end, atmospheric and upper-grade background wall. Finally, depending on the customer's needs, you can choose whether or not to polish.

step:
Sandblasting machine (or coating treatment)
Background wall UV printer
Varnish treatment (this step can be omitted)

Common 3D, imitation jade, imitation marble and other background walls are flat color wall


[Color carved wall]

Required props: laser engraving machine + sand blasting machine + background wall UV flatbed printer + varnish

The color carving background wall adopts 600*600mm and 800*800mm tiles, including antique bricks, polished tiles, glazed tiles, microcrystalline stone bricks, etc., and all of them are presented through engraving machine (laser engraving machine or engraving machine) after laminating. The pattern is first engraved with the path, combined with sandblasting equipment (manual sand blasting machine or automatic sand blasting machine), the surface of the tile is sprayed off and the pattern part is sandblasted and polished. Sandblasting requires a certain degree of familiarity to form a three-dimensional effect. The depth of the color carving is required to be manually controlled by the sandblasting personnel. After the sandblasting, the pattern to be printed is input into the computer to make a vector image, and then the background wall UV flatbed printer is turned on! Form a real colorful carved tile background wall.

step:
1. Engraving machine engraving path
2. Sandblasting machine sandblasting
3. Background wall UV printer coloring
4. Polishing oil treatment (this step can be omitted)

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