How can uv flatbed printers improve production?

With the rapid advancement of technology, uv flatbed printers are becoming more and more suitable for production work with the market's unique, high-precision and high-speed pursuit. Producers buy flatbed printers not only to be able to have further production power, lower production margins, but to think about how to get profit quickly, and how to make a surplus.

Before commenting on the cost of the uv flatbed printer, we must first know what invisible cost of the printing business is in production? The uv flatbed printer simply prints the cost, mainly refers to the cost per square ink, which is related to many elements:

DPI, which is the resolution. In simple words, the more dots you print per square, the more full the picture, the more ink you consume, and the number of inkjet points during this period can be close to half the difference.

Whether to spray white ink, there are some white paints on the market that need to be sprayed with white background and white paint. The price of white uv ink is higher than that of colorful uv ink. If the same DPI inkjet, you can spray a layer of white. Ink, the cost of this will be even higher.

If you print a full-color picture, the cost of printing ink is about 6-7 yuan, and the relief effect is more expensive. If you are doing a background wall, you can't buy a embossed one. You can buy a sand blasting machine and sculpt the printed picture.

How to test printhead material compatibility?

We all know that inkjet printheads can be divided into oily printheads, water-based printheads, and water-oil general-purpose printheads, depending on the ink used.

What kind of ink can be applied to a model of print head, not to mention that it is necessary to repeat a large number of test work in a controlled test environment for a long time to prove that the ink will not corrode or penetrate the inner cavity of the ink path of the print head. Material to ensure that the print head works properly during the expected life.

Taking the XAAR 1201 print head as an example, the ink path cavity is composed of five different materials. In the test, each material sample needs to be continuously immersed for 12 weeks in a fixed constant temperature and humidity environment, and the degree of corrosion and penetration of each material is recorded periodically to determine whether the ink can pass the test.

This type of test is called material compatibility testing and requires the use of a material compatibility test package from the original printhead. The test results are authoritative and representative. If you just fill the ink into the print head and hit the bubble, you can judge whether the ink is available. This is not a professional test behavior. The result is often the risk is passed on to the printer user.

If it is a desktop printer printhead for office use, the original design is to print daily documents, the amount of ink is not large, not often printed in large quantities, and must be used with the original ink, the printing effect is guaranteed. After such a print head is transplanted to a photo machine, various problems caused by changes in the use environment are unacceptable to many end users.

How can a UV printer printhead be maintained like a new one?

How can a UV printer printhead be maintained like a new one?

UV printer print head maintenance methods are available in four ways, including initial installation, routine maintenance, fault maintenance, and maintenance during the fake period:

After the equipment is installed, the equipment is initially installed to maintain the print head.
In order to get the print head into optimal operation, before the UV printer officially begins to undertake the production business, please be sure to print some pictures as much as possible in 1-2 days. The picture is best CMYK/LC/LM/W 7 colors. Used, and add color bars on both sides of the screen to ensure that 7 print heads are always in the inkjet state.

How to maintain the print head after the daily work is completed

In the off state
After all the print jobs are completed every day, in order to keep the print head in optimal working condition and to avoid clogging the nozzle due to UV ink evaporation, please follow the method below to maintain the device and let the device stay overnight.
1. Turn off the UV printer power supply.
2. Clean the non-woven fabric with a special cleaning solution, then pour the cleaning solution onto the non-woven fabric to make it wet.
3. Move the handpiece back to the rightmost cleaning station and tightly bond the nozzle to the nonwoven.
4. Keep this state for the device to stay overnight.

Power on
1. Turn off the UV lamp and draw the wind on the platform.
2, print the test strip, check whether the print head status is intact, if not in good condition, continue to maintain the print head until the print head is in good condition (no needle, no oblique spray)
3, do not turn off the computer and software, let the machine standby flash

After the nozzle was found to be slightly blocked, the treatment method was found.
1. Regularly maintain the print head (slightly wipe the print head surface with a non-woven fabric) until the print head is in good condition.
2, cleaning solution maintenance (squeeze the surface of the print head with a sponge stick to the cleaning solution for 1-2 minutes), then wipe the surface of the print head with a non-woven fabric, check the print head status diagram, and repeat the operation several times until printing The head status is normal.
3, combined with the cleaning solution maintenance method, increase the print head correction voltage 1-2V print 2 m * 1 m color block (print the print head state problem color color block) interval 2-3 times check the print head state map until the print head status normal.
4. Do not rinse the print head without authorization. If the print head is damaged, the consequences will be at your own risk!

After the equipment is installed, the equipment is initially installed to maintain the print head.
The UV printer is not used for a long time, and the printer's print head is easily blocked. Especially during the Spring Festival, the temperature is relatively low, and the ink is prone to deposits and impurities after being frozen. Ensure that the room temperature is between 20 ° C and 30 ° C. If the temperature is too low, it may cause serious damage.

UV Flatbed Printer Personalized Application Solution

UV flatbed printing application in the personalized gift market
Printing your own photos or favorite image text icons on the gift, getting rid of the gift of the same face has become a gift trend, more reflects the value of the gift and the gifter's originality.

Home decoration and furniture market
The domestic home decoration and decoration market has reached tens of billions, and the personalized decoration of the family is also quietly popular. Users can print their favorite photos or images on tiles, decorative paintings, floors and furniture according to their favorite home styles, and decorate their homes with their favorite styles to create their own personal space.

uv flatbed printer sample

Personalized product market
Most of the popular mobile phone and digital product market users are young and fashionable. Printing their own logo on digital products is the best embodiment of the young fashion group's personality. Some carry-on items such as backpacks, lighters, makeup mirrors, wallets, etc. are also ways in which these users embody their own personality.

Personalized image consumer goods market
In the rapid development of digital imaging, people are no longer limited to printing their own photos on photo paper. The digital printing system can print any image on metal, glass, crystal, acrylic, canvas, ceramics and other products. The effects of products printed on different materials give people different feelings. People can print their own photos on different materials to enrich the expression and effect of the photos.

Cosmetic print sample

Movie game animation and other popular culture peripheral products market
The digital printing system can also print some popular movie and other popular elements pictures on some cultural products according to the latest fashion trends.

Advertising and signage market
Full-color printing such as time card, metal membership card, authorization card, badge listing, etc. is difficult to achieve with ordinary printing technology.

leather print sample

Professional sample
One-time molding does not require plate making, some of its materials can be used repeatedly, and the cost is low; the computer can be directly produced, typeset, and modified, and the operation is simple and efficient, and the cost is greatly reduced.

High quality professional small batch printing
Inkjet direct printing eliminates the need for plate making, high image quality, accurate color positioning, rich printable media, and a wide customer base.

UV Flatbed Printer Winter Maintenance Method

In winter, due to the cold weather, some components of the uv flatbed printer may undergo subtle changes, resulting in some strange faults, such as printer head impact. These faults are not only time-consuming and costly to repair, but more importantly, they will affect The progress of production. This shows how important the maintenance of winter uv flatbed printers is. Here, we first share three reasons for the common print head impact phenomenon in winter.

Printed sample

Tips1.
The lubricating effect of the lubricating oil is weakened. Due to the cold and dry winter, the uv flatbed printer works in a dry environment, and the ambient temperature is too low, which will weaken the lubrication effect of the lubricating oil on the guide rail of the printer, which will increase the friction when the carriage moves on the guide rail. , it will be easy to appear the impact of the print head.

Tips2.
UV flatbed printer is too dusty. Due to the large wind and sand in winter, too much dust falls on the uv flatbed printer, which causes the friction of the word car on the guide rail to increase, and the print head collides.

Tips3.
UV flatbed printer has foreign objects inside. For the newly purchased printer, the user is not very familiar with the uv flatbed printer, and the packaging materials are not completely removed, which is most likely to occur. Therefore, the newly purchased machine must be removed according to the requirements of the user manual.

According to the analysis of the above reasons, in order to avoid the collision of the print head, it is necessary to carry out maintenance and maintenance from the source of the fault. Below we will talk about the matters needing attention in routine maintenance.

Printed sample

Tips1.
The use of uv flatbed printer in winter, the uv flatbed printer should be placed in a normal working environment, should ensure that the operating room to maintain ambient humidity above 25 degrees, the temperature is maintained between 10-35 ° C, relative humidity of 20 -80%; if the equipment is not used for a long time, the ink should be drained and cleaned with a special cleaning solution to keep the ink head unblocked.

Tips2.
Use the three-phase power plug correctly to ensure that the power supply of the equipment is grounded correctly.

Tips3.
Static electricity will interfere with the normal operation of the equipment, ink head ink will be unstable, in serious cases can cause the motherboard, ink head is burned, so to prevent static interference. Before operating the UV flatbed printer, the operator should wash his hands and strictly follow the operating procedures in the manual. Once the static interference occurs, stop the operation immediately and check the current working environment.

Special reminder to pay attention to the daily maintenance of winter uv flatbed printer, love your own machine, only pay attention to detail maintenance, in order to avoid some troublesome machine failure, but also extend the life of your uv flatbed printer.

What Materials Can The UV Flatbed Printer Print?

At present, many users are familiar with the materials that uv flatbed printers can print. The main consideration is whether a printer can achieve the effect of multi-purpose machine. Whether the printing material is diversified, then we will give you a detailed introduction.

Print glass
Since the surface of the glass is smooth, it is a material that is difficult to print. It is necessary to do the coating treatment before printing, which can prevent the picture from falling off, fading, etc., improve the adhesion and ensure the printing effect is more beautiful. Print glass can print a variety of patterns.

Print tile
Due to the special use of ceramic tiles, printing patterns on ceramic tiles has always been a problem in the printing industry. Before printing ceramic tiles, it is necessary to do a coating treatment in order to better achieve waterproof, sunscreen and scratch-resistant printing effects.

Print phone case
At present, the demand for mobile phone casings on the market is still relatively large. Many people choose a patterned mobile phone case to protect their mobile phones. In the face of such a market, many businesses have joined the mobile phone casing printing and selling industry. However, many users are worried about how to choose a high-precision uv flatbed printer. Many manufacturers have purchased single-head printers on the market before. After using them, they find that such devices are not only slow but also accurate. Market demand.

Print leather
Leather printing has always been a problem in the leather printing industry because the leather is stretchable and the printed pattern is not perfect after being stretched. So be sure to pay attention to this when printing leather.


Print ad
The printing industry should apply the most printing, and the materials such as pvc and acrylic are often used in the advertising industry.


Printing rice paper and painting
At present, the amount of printing on rice paper and oil painting is still relatively large. If such a large quantity is only hand-painted, it will be a very big job. So choose the printer not to choose too small, choose too small print width supply and demand.

The materials that can be printed are not only those described above, but others can also print wooden boards, metal materials, cabinets, fans, glasses, etc. The uv flatbed printer is designed to accommodate more printing media.

What are UV Flatbed and Flatbed Printers?

Customers who need to purchase a machine usually contact a lot of manufacturers for consultation. It is understood that there are quite a few customers who have consulted the price difference is very large, and the same size.

Some manufacturers confuse UV with the tablet, misleading customers who do not understand and do not understand, here is the difference between UV and tablet in inkjet printers.

CF-1016 UV Flatbed Printer

1.The name and name of this inkjet printer is completely different. Some manufacturers are called UV printers, universal printers, universal flatbed printers, UV inkjet printers, digital printers, digital printers, etc.

There are a lot of names, and the whole can be divided into two categories,
1: UV series, 2: flat series.

2.The main difference lies in the process: the flat series machines are mainly modified by Epson. The printed products are weak solvent inks. Many products have restrictions, and the process is more troublesome.

1. The surface of the printed product must be coated, otherwise the adhesion is not enough, and the printed matter is easy to fade;
2. It is limited to products that bring you white background, because the weak solvent ink is not white;
3. Only products that are used indoors are printed, because weak solvent inks are not UV-resistant, and if placed outdoors, the color may become lighter or even faded after a few months;
4. The printed product is not ready to be dried, needs to be baked or naturally dried.
5. Can not print embossed three-dimensional feel;
6. The printing speed is relatively slower than UV, generally printing about 5 square meters per hour. In general, the difference between UV and flat on the process: the UV process is simple, most products can be printed, and the tablet is more troublesome to be coated. Layer, many products are limited.

• The UV series of machines are mainly based on process machines. They use independent nozzles. Each color uses one nozzle or two colors to control printing with one nozzle. The ink printed is UV ink. With UV UV curing system, the product can be color-free, and it can be printed directly in black, dark and transparent colors.
• The printing UV ink can be applied indoors and outdoors, and there is no problem in the sun, the wind and the rain.
• The process is simple, more than 90% of the products are directly printed without coating treatment, and they are ready to be dried, and the finished product is finished.
• The mainstream 3D relief effect is easy to implement.
• Industrial-grade nozzles print faster at speeds, typically ranging from 10-20 square meters per hour. The main disadvantage is that the printing cost is relatively high: the cost per square meter of color printing is about 3-5 yuan, and the UV relief printing is about 10-20 yuan.

TaiWan Ink

Is it better to choose a flat series or a UV series?
Now more than 85% of customers who buy machines will choose UV. The flat series is a very early machine. Of course, there will be customers to choose from. The main white leather products and the products used in white can also choose the flat series. Other products are directly recommended to choose the UV series.

UV Flatbed Printer - Naked Eye 3D Effect

How To Make Money With UV Flatbed Printer?

UV flatbed printers are the fastest way to make money, in fact, there are many, such as the ceramic tile wall industry in the decorative industry, microcrystalline composite, color carved background wall, art glass background wall industry, glass printing industry, glass sliding door industry, cabinet sliding door Industry, integrated wall, bamboo fiber, PVC printing, ceiling printing, flooring industry, fast wall decoration industry, advertising processing industry, processing industry, mobile phone shell 3C digital printing industry, wood printing industry, fabric printing industry are UV Flatbed printer printing range!

UV flatbed printers can sweep across any printing industry with the advantages of any flat material printing, for screen printing, gravure printing, letterpress printing, thermal transfer printing, water transfer printing, offset printing, pad printing and other printing industries, whether it is technology or market. Both have formed a huge impact!

Advertising processing:
Advertisers need to process acrylic, signage, advertising cloth, and in the past are mainly screen printing, but screen printing is simple, high cost, single product, far from meeting the diversified market, UV flat The appearance of the printer has just changed this situation! Diversified development of products, more customized!

According to the local market pricing, the charging rate varies from place to place. In some places, the square charge is 120 yuan. In some places, the charge is 80-100RMB per square. The charge varies according to the customer's order quantity, but the printing cost of the UV flatbed printer is only 10- 20RMB/square, profit margin is 80-100RMB/square, huge profit margin, so many advertisers buy UV flat-panel printers to pick up their own processing orders, maximize profits, often have orders, then half a year to one year can put the machine Back to this!

Phone Case:
The most realistic example of processing is the processing of mobile phone case. Now the processing of mobile phone case is in full swing. The cost of processing a mobile phone case is 0.2-0.3RMB. If the order quantity is 30,000, the processing fee is 0.7-0.8RMB. The profit is 0.5-0.6RMB, which can earn 0.5*30000=15000RMB!

In this case, as long as there are orders, or the development of many customers, it is difficult to make money. Often, one machine in this kind of industry is far from satisfactory, and all three or five machines are working together!

What printer can print on leather?

UV printers can print flowers on leather. In the actual printing process, the appropriate equipment should be selected according to the material of the leather. E.g:

1, hard leather, such as pu leather, printing, if you need to use hard ink;2, soft leather, such as leather, cowhide, etc., if printed, you need to use soft ink;If the leather is folded or bent, the pattern printed on the leather will not fade or fall off.
After a series of editing processes, it is printed on a printed object by a UV printer, such as wood, leather, and acrylic. The UV ink used, the printing is immediately dry, the printed material requirements are flat, and the common glass and tile UV leather printer is to transfer the pattern to be printed to the computer.

 
1, family, store decoration. The flatbed printer can print high-precision pictures on various decoration materials such as ceramic tiles, marble, paint-free panels, aluminum-plastic panels, wood panels and even walls, providing colorful content and creativity for home decoration and store decoration.

 2. Advertising. The printer can be printed on the wall, acrylic, plexiglass, aluminum composite panel, two-color board, PVC board, KT board, wood board, all kinds of plastic paper, cloth, in the production of outdoor advertising, road signs, monograms and signs. It has a broad market application space.

 3. Image. Printing digital images on any medium may be an application that creatively combines the style of the image with the changes in the media, so that the traditional photo is sandwiched between glass and a hard board, and then fixed in the photo frame. This method of decoration has been expanded. Such as: 

 1. Print images on metal plates, plastic plates, wood boards, cardboard, glass plates, ceramic plates, etc.;

 2. Print high temperature permanent images on glass plates and ceramic plates;

 3. Print images on various plastic paper, cloth, silk, silk, leaves, bark and other materials.

 4, ready to print, T-shirt printing. As long as you have a flattenable surface on your garment, you can print it by snapping it underneath the printer. At present, there is no such a garment printer with mature technology in China. At present, garment printing is adopted by screen printing and thermal transfer. The thermal transfer printing equipment is time-consuming and laborious. The cost is high, the printing effect is not good, and there are difficulties that these printers can overcome, so there is a big market, and the prospect of the promotion and use of this printer technology is to imagine how broad it is.

 5, gifts. Wrap your gift on auspicious patterns, blessing language, your or each other's images, so that you can not only fully express your feelings, but also surprise the other person and remember you, why not do it? ?

 6, the craft market. Such as woodworking carving process, glass craft, hand embroidery, straw painting, stickers, pyrography, etc., these crafts must be drawn by hand before the production, some must first draw beautiful patterns before making, now, as long as You have a digital pattern, as long as there is a pattern you can get (it includes a picture that the camera can capture or downloadable on the Internet), and you want it to output to any plane, which is much stronger than hand drawing, so that If you have a Meihua flatbed printer, would you still be guilty of less skilled workers or poor skills?

 7, personalized service market. If you print personalized patterns on mobile phones, laptops, hats, backpacks, satchels, handbags, etc., in this project, the revenue may be high because it is facing the end consumer, which is used by customers. Service providers print, the market development will be risky, but if done well, the profits will be high.

 8 Offices of various enterprises and institutions. Such as: printing road signs, monograms; printing hard books; printing uniforms, cultural shirts, handbags; printing on the wall, printing various rules and regulations, printing business procedures, printing notices or notices, printing advertising calligraphy and painting; Or print on the glass, such as calligraphy, images, plaques, etc.

CF-1016 UV Flatbed Printer - GuangZhou ChunYuQiuFeng

CF-1016 UV flatbed printer use Ricoh G5 print head, can print on ceramic, glass, plastic, acrylic, leather, PVC etc. 

Product specifications

Model type	CF-1016
Table size	229cm (width) * 112cm (length)
Max thickness	10cm (with infrared sensor protection)
Max print size	1m*1.6m
Structure	Industrial structure frame
X&Y Motor	Panasonic & Delta servo motor
Print head	Xaar 1201 (standard configuration 2 pcs)
Ink type	Water or weak solvent environmental ink
Ink color	Standard: C,M,Y,K,White Optional: Lc,Lm,Varnish
Ink capacity	1000ml
Equipment dimensions	229cm * 228cm * 112cm
Net weight	450kgs

Technical specifications

Printing resolution	720 * 1200 dpi
Printing technology	Variable dot printing (grey scale printing)
Printing direction & speed	6 pass 6~7 m²/hour 8 pass 5~ 6m²/ hour
Ink supply system	Negative pressure system with automatic ink system
UV technology	4 groups of UV LED water cooling lamp
RIP software	Photo print
Interface	USB 3.0
Power requirements	AC 100-110V / 220-240V  20/60Hz

Printing material

Metal, glass, plastics, wood, ceramic tile, acrylic, pvc, leather

Detail:

Ricoh print head: photo print rip software, steel structure, anti-corrosion, 24-hour continuous working, 3-4 years average lifetime.

Synchronous printing of white multicolor and vanish: achieve various printing patterns horizontally and vertically set the base and surface freely by white or multicolor. Largely increase the efficiency.

Vacuuming  platform: adjust the vacuuming area and volume accordingly. Absorb various materials evenly and steadily. The platform is hard and corrosion-resistant. It protects the friction between the print head and media, which lengthen the lifetime of the print head.

Steel frame structure:

Apply all steel frame structure, high stability and high precision.

Negative pressure system: negative pressure system ink supply with digital control pressure display gauges ensures high-quality printing at higher possible firing frequency, hence increasing printing speed and stability.

Function of print head scratch proof:

Keeping print head from scratching or hitting when printing cortex or uneven item. When scratch proof device knock-off, it can also continue the print task, print the picture without aperture, eliminating material waste.

Industrial servo motor:

With 2 high performances industrial servo motors provide excellent control of the X and Y movement of the shuttle.

Guide rail:

Using Japan THK linear motion bearing, dual linear motion bearing provides ultra stable environment at super speed precise printing.