How can uv flatbed printers improve production?

With the rapid advancement of technology, uv flatbed printers are becoming more and more suitable for production work with the market's unique, high-precision and high-speed pursuit. Producers buy flatbed printers not only to be able to have further production power, lower production margins, but to think about how to get profit quickly, and how to make a surplus.

Before commenting on the cost of the uv flatbed printer, we must first know what invisible cost of the printing business is in production? The uv flatbed printer simply prints the cost, mainly refers to the cost per square ink, which is related to many elements:

DPI, which is the resolution. In simple words, the more dots you print per square, the more full the picture, the more ink you consume, and the number of inkjet points during this period can be close to half the difference.

Whether to spray white ink, there are some white paints on the market that need to be sprayed with white background and white paint. The price of white uv ink is higher than that of colorful uv ink. If the same DPI inkjet, you can spray a layer of white. Ink, the cost of this will be even higher.

If you print a full-color picture, the cost of printing ink is about 6-7 yuan, and the relief effect is more expensive. If you are doing a background wall, you can't buy a embossed one. You can buy a sand blasting machine and sculpt the printed picture.

UV Flatbed Printer Winter Maintenance Method

In winter, due to the cold weather, some components of the uv flatbed printer may undergo subtle changes, resulting in some strange faults, such as printer head impact. These faults are not only time-consuming and costly to repair, but more importantly, they will affect The progress of production. This shows how important the maintenance of winter uv flatbed printers is. Here, we first share three reasons for the common print head impact phenomenon in winter.

Printed sample

Tips1.
The lubricating effect of the lubricating oil is weakened. Due to the cold and dry winter, the uv flatbed printer works in a dry environment, and the ambient temperature is too low, which will weaken the lubrication effect of the lubricating oil on the guide rail of the printer, which will increase the friction when the carriage moves on the guide rail. , it will be easy to appear the impact of the print head.

Tips2.
UV flatbed printer is too dusty. Due to the large wind and sand in winter, too much dust falls on the uv flatbed printer, which causes the friction of the word car on the guide rail to increase, and the print head collides.

Tips3.
UV flatbed printer has foreign objects inside. For the newly purchased printer, the user is not very familiar with the uv flatbed printer, and the packaging materials are not completely removed, which is most likely to occur. Therefore, the newly purchased machine must be removed according to the requirements of the user manual.

According to the analysis of the above reasons, in order to avoid the collision of the print head, it is necessary to carry out maintenance and maintenance from the source of the fault. Below we will talk about the matters needing attention in routine maintenance.

Printed sample

Tips1.
The use of uv flatbed printer in winter, the uv flatbed printer should be placed in a normal working environment, should ensure that the operating room to maintain ambient humidity above 25 degrees, the temperature is maintained between 10-35 ° C, relative humidity of 20 -80%; if the equipment is not used for a long time, the ink should be drained and cleaned with a special cleaning solution to keep the ink head unblocked.

Tips2.
Use the three-phase power plug correctly to ensure that the power supply of the equipment is grounded correctly.

Tips3.
Static electricity will interfere with the normal operation of the equipment, ink head ink will be unstable, in serious cases can cause the motherboard, ink head is burned, so to prevent static interference. Before operating the UV flatbed printer, the operator should wash his hands and strictly follow the operating procedures in the manual. Once the static interference occurs, stop the operation immediately and check the current working environment.

Special reminder to pay attention to the daily maintenance of winter uv flatbed printer, love your own machine, only pay attention to detail maintenance, in order to avoid some troublesome machine failure, but also extend the life of your uv flatbed printer.

What Materials Can The UV Flatbed Printer Print?

At present, many users are familiar with the materials that uv flatbed printers can print. The main consideration is whether a printer can achieve the effect of multi-purpose machine. Whether the printing material is diversified, then we will give you a detailed introduction.

Print glass
Since the surface of the glass is smooth, it is a material that is difficult to print. It is necessary to do the coating treatment before printing, which can prevent the picture from falling off, fading, etc., improve the adhesion and ensure the printing effect is more beautiful. Print glass can print a variety of patterns.

Print tile
Due to the special use of ceramic tiles, printing patterns on ceramic tiles has always been a problem in the printing industry. Before printing ceramic tiles, it is necessary to do a coating treatment in order to better achieve waterproof, sunscreen and scratch-resistant printing effects.

Print phone case
At present, the demand for mobile phone casings on the market is still relatively large. Many people choose a patterned mobile phone case to protect their mobile phones. In the face of such a market, many businesses have joined the mobile phone casing printing and selling industry. However, many users are worried about how to choose a high-precision uv flatbed printer. Many manufacturers have purchased single-head printers on the market before. After using them, they find that such devices are not only slow but also accurate. Market demand.

Print leather
Leather printing has always been a problem in the leather printing industry because the leather is stretchable and the printed pattern is not perfect after being stretched. So be sure to pay attention to this when printing leather.


Print ad
The printing industry should apply the most printing, and the materials such as pvc and acrylic are often used in the advertising industry.


Printing rice paper and painting
At present, the amount of printing on rice paper and oil painting is still relatively large. If such a large quantity is only hand-painted, it will be a very big job. So choose the printer not to choose too small, choose too small print width supply and demand.

The materials that can be printed are not only those described above, but others can also print wooden boards, metal materials, cabinets, fans, glasses, etc. The uv flatbed printer is designed to accommodate more printing media.

UV Flatbed Printer With 3D Background Wall Part.1

In the past five years, the material living standards of ordinary people have increased year by year, the income of urban residents has increased substantially, and the taste of consumer goods has been continuously optimized and upgraded. In terms of the layout of new houses, consumers are more concerned about decoration, especially 80. After the young people, they hope that the interior decoration can better match the home environment, have a distinctive theme, and the background wall is an important part of the interior decoration. The decoration industry will usher in a new high-speed development period, and the market demand will grow at a rate of 30% per year.

The tile wall industry is represented by Foshan, Guangdong and Yichun, Jiangxi. In the major cities in the interior, the background wall industry is developing rapidly. More and more people choose to invest in the wall project, and the tile wall is already in the country. The city has formed a certain scale of industry.

So what are the techniques for the tile wall? How is the tile wall made?

The process of tile wall is simple:

There are two main types of tile wall. The first one is the common flat color wall. The flat color refers to the process of directly processing the tile in the plane, with brightness and matte. The color carving background wall is mainly in engraving and color printing, and its surface is uneven. It is characterized by the feel of touch, lifelike, and the difference between light and matte. The following small series will step into the topic, to introduce you to these two processes.

[Flat Symphony Background Wall]

Required items: sand blasting machine + background wall UV flatbed printer + varnish

Production method:

Compared with the color-carved background wall, the flat color background wall omits many steps. It does not need to be engraved on the tile, and does not require an engraving machine. The production process is simple and convenient. The raw materials can be colored with irregularities, smooth surfaces, matte surfaces, and color lines, and the degree of image restoration is high. The resolution of Epson's UV printer is as high as 2880 dpi. Because there are glaze materials on the tiles, in order to better enhance the adhesion of the pattern, we can use a sand blasting machine to polish, then color the background wall UV printer, or can do a coating treatment on the tile surface, increase The ink absorbing ability of the tile enters the coloring process again. No matter how to increase the adhesion of the tile, the background wall UV printer can well produce the high-end, atmospheric and upper-grade background wall. Finally, depending on the customer's needs, you can choose whether or not to polish.

step:
Sandblasting machine (or coating treatment)
Background wall UV printer
Varnish treatment (this step can be omitted)

Common 3D, imitation jade, imitation marble and other background walls are flat color wall

[Color carved wall]

Required props: laser engraving machine + sand blasting machine + background wall UV flatbed printer + varnish

The color carving background wall adopts 600*600mm and 800*800mm tiles, including antique bricks, polished tiles, glazed tiles, microcrystalline stone bricks, etc., and all of them are presented through engraving machine (laser engraving machine or engraving machine) after laminating. The pattern is first engraved with the path, combined with sandblasting equipment (manual sand blasting machine or automatic sand blasting machine), the surface of the tile is sprayed off and the pattern part is sandblasted and polished. Sandblasting requires a certain degree of familiarity to form a three-dimensional effect. The depth of the color carving is required to be manually controlled by the sandblasting personnel. After the sandblasting, the pattern to be printed is input into the computer to make a vector image, and then the background wall UV flatbed printer is turned on! Form a real colorful carved tile background wall.

step:
1. Engraving machine engraving path
2. Sandblasting machine sandblasting
3. Background wall UV printer coloring
4. Polishing oil treatment (this step can be omitted)

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CF-3020A UV flatbed printer For Guangzhou ChunYuQiuFeng

CF-3020A  UV flatbed printer use Ricoh G5 print head, can print on ceramic, glass, plastic, acrylic, leather, PVC etc.

Product specifications

Model type	CF-3020A
Max thickness	10cm (with infrared sensor protection)
Max print size	300cm (width) * 200cm(length)
Structure	Industrial structure frame
X&Y Motor	Panasonic & Delta servo motor
Print head	4 Ricoh Gen5 industrial print heads up to 7 (optional)
Ink type	UV LED curable inks
Ink color	Standard: C,M,Y,K,White Optional: Lc,Lm,Varnish
Ink capacity	1000ml
Equipment dimensions	463cm * 266cm * 132cm
Net weight	1100kgs

Technical specifications

Printing resolution	720 * 1200 dpi
Printing technology	Variable dot printing (grey scale printing)
Printing direction & speed	6 pass 10 ~ 12m²/hour 8 pass 8~ 10m²/ hour
Ink supply system	Negative pressure system with automatic ink system
UV technology	4 groups of UV LED water cooling lamp
RIP software	Photo print
Interface	USB 3.0
Power requirements	AC 100-110V / 220-240V  20/60Hz

Printing material

Metal, glass, plastics, wood, ceramic tile, acrylic, pvc, leather

Detail:

Ricoh print head: photo print rip software, steel structure, anti-corrosion, 24-hour continuous working, 3-4 years average lifetime.

Synchronous printing of white multicolor and vanish: achieve various printing patterns horizontally and vertically set the base and surface freely by white or multicolor. Largely increase the efficiency.

Vacuuming  platform: adjust the vacuuming area and volume accordingly. Absorb various materials evenly and steadily. The platform is hard and corrosion-resistant. It protects the friction between the print head and media, which lengthen the lifetime of the print head.

Steel frame structure:

Apply all steel frame structure, high stability and high precision.

Negative pressure system: negative pressure system ink supply with digital control pressure display gauges ensures high-quality printing at higher possible firing frequency, hence increasing printing speed and stability.

Function of print head scratch proof:

Keeping print head from scratching or hitting when printing cortex or uneven item. When scratch proof device knock-off, it can also continue the print task, print the picture without aperture, eliminating material waste.

Industrial servo motor:

With 2 high performances industrial servo motors provide excellent control of the X and Y movement of the shuttle.

Guide rail:

Using Japan THK linear motion bearing, dual linear motion bearing provides ultra stable environment at super speed precise printing.