What are UV Flatbed and Flatbed Printers?

Customers who need to purchase a machine usually contact a lot of manufacturers for consultation. It is understood that there are quite a few customers who have consulted the price difference is very large, and the same size.

Some manufacturers confuse UV with the tablet, misleading customers who do not understand and do not understand, here is the difference between UV and tablet in inkjet printers.

CF-1016 UV Flatbed Printer

1.The name and name of this inkjet printer is completely different. Some manufacturers are called UV printers, universal printers, universal flatbed printers, UV inkjet printers, digital printers, digital printers, etc.

There are a lot of names, and the whole can be divided into two categories,
1: UV series, 2: flat series.

2.The main difference lies in the process: the flat series machines are mainly modified by Epson. The printed products are weak solvent inks. Many products have restrictions, and the process is more troublesome.

1. The surface of the printed product must be coated, otherwise the adhesion is not enough, and the printed matter is easy to fade;
2. It is limited to products that bring you white background, because the weak solvent ink is not white;
3. Only products that are used indoors are printed, because weak solvent inks are not UV-resistant, and if placed outdoors, the color may become lighter or even faded after a few months;
4. The printed product is not ready to be dried, needs to be baked or naturally dried.
5. Can not print embossed three-dimensional feel;
6. The printing speed is relatively slower than UV, generally printing about 5 square meters per hour. In general, the difference between UV and flat on the process: the UV process is simple, most products can be printed, and the tablet is more troublesome to be coated. Layer, many products are limited.

• The UV series of machines are mainly based on process machines. They use independent nozzles. Each color uses one nozzle or two colors to control printing with one nozzle. The ink printed is UV ink. With UV UV curing system, the product can be color-free, and it can be printed directly in black, dark and transparent colors.
• The printing UV ink can be applied indoors and outdoors, and there is no problem in the sun, the wind and the rain.
• The process is simple, more than 90% of the products are directly printed without coating treatment, and they are ready to be dried, and the finished product is finished.
• The mainstream 3D relief effect is easy to implement.
• Industrial-grade nozzles print faster at speeds, typically ranging from 10-20 square meters per hour. The main disadvantage is that the printing cost is relatively high: the cost per square meter of color printing is about 3-5 yuan, and the UV relief printing is about 10-20 yuan.

TaiWan Ink

Is it better to choose a flat series or a UV series?
Now more than 85% of customers who buy machines will choose UV. The flat series is a very early machine. Of course, there will be customers to choose from. The main white leather products and the products used in white can also choose the flat series. Other products are directly recommended to choose the UV series.

UV Flatbed Printer With 3D Background Wall Part.2

Background wall UV printer features:

1. The printing effect is beautiful and the alignment is accurate and no scrap.
2. The printed format can be large or small. The common 600*600mm and 800*800mm tiles can be processed in the market, and the printing is completed once.
3. The printing cost is low, which can reduce the printing cost.
4. Strong stability, solves the shortcomings of common flatbed printers.
5. No need to make plate printing and repeat color registration, simple and convenient, can save more than 80% of the cost compared with the traditional process.

Common noun analysis:

Art flower carving: The art flower carving pattern content is mainly composed of lines and patterns. The pattern lines are mainly composed of modern lines, European patterns, object wire frames, etc. The conventional method is to engrave the pattern elements and then carry out artificial inkjet printing. Silver paint, the effect of this process on the bright surface material is high-grade and elegant.

Three-dimensional micro-carving: The three-dimensional micro-carving production process is rather cumbersome. It is necessary to carry out a very fine engraving process on the brick surface. After that, it is also required to make multiple films according to the pattern composition, and then accurately position the wall-mounted UV flatbed printer for 3D stereo high-definition inkjet. The final effect can achieve the effect of 1:1 ratio reduction oil brush touch, suitable for engraving of oil painting, upper freehand drawing and so on.

Flat color printing: The surface of the carved tile is coated, then inkjet printing is performed on the UV printer on the background wall, and finally a layer of varnish (or varnish) is applied on the surface to better protect the surface of the wall.

Symphony: Multi-layered engraving on the surface of the tile. After completion, there are a number of concave and convex layers and the theme part is all convex. The relief and the engraving can engrave the complex picture engraving and engrave multiple independent layers. The three-dimensionality of the picture is unmistakable and the expression is excellent.

Magical carving: Engraving on the surface of the tile, this is more complicated and requires a certain amount of technical content. After the engraving is completed, there are a plurality of different concave and convex layers, which have strong stereoscopic effect and good performance, and are suitable for various styles. The background wall image is engraved with a very fine detail, and the fine details in the pattern can be carved out. For example, the feathers of birds, the petals of flowers, the stamens, etc. in the paintings of flowers and birds, the carving requirements are high, and the production process is complicated.

Magical Art Carving: Art carving on the brick surface, suitable for the layered picture of the elements in the content, the art carving can engrave the three-dimensional and artistic sense of the theme part very carefully, generally retain some brick surface, the brick surface The combination of texture and picture makes the overall picture harmonious and integrated.

UV Flatbed Printer With 3D Background Wall Part.1

In the past five years, the material living standards of ordinary people have increased year by year, the income of urban residents has increased substantially, and the taste of consumer goods has been continuously optimized and upgraded. In terms of the layout of new houses, consumers are more concerned about decoration, especially 80. After the young people, they hope that the interior decoration can better match the home environment, have a distinctive theme, and the background wall is an important part of the interior decoration. The decoration industry will usher in a new high-speed development period, and the market demand will grow at a rate of 30% per year.

The tile wall industry is represented by Foshan, Guangdong and Yichun, Jiangxi. In the major cities in the interior, the background wall industry is developing rapidly. More and more people choose to invest in the wall project, and the tile wall is already in the country. The city has formed a certain scale of industry.

So what are the techniques for the tile wall? How is the tile wall made?

The process of tile wall is simple:

There are two main types of tile wall. The first one is the common flat color wall. The flat color refers to the process of directly processing the tile in the plane, with brightness and matte. The color carving background wall is mainly in engraving and color printing, and its surface is uneven. It is characterized by the feel of touch, lifelike, and the difference between light and matte. The following small series will step into the topic, to introduce you to these two processes.

[Flat Symphony Background Wall]

Required items: sand blasting machine + background wall UV flatbed printer + varnish

Production method:

Compared with the color-carved background wall, the flat color background wall omits many steps. It does not need to be engraved on the tile, and does not require an engraving machine. The production process is simple and convenient. The raw materials can be colored with irregularities, smooth surfaces, matte surfaces, and color lines, and the degree of image restoration is high. The resolution of Epson's UV printer is as high as 2880 dpi. Because there are glaze materials on the tiles, in order to better enhance the adhesion of the pattern, we can use a sand blasting machine to polish, then color the background wall UV printer, or can do a coating treatment on the tile surface, increase The ink absorbing ability of the tile enters the coloring process again. No matter how to increase the adhesion of the tile, the background wall UV printer can well produce the high-end, atmospheric and upper-grade background wall. Finally, depending on the customer's needs, you can choose whether or not to polish.

step:
Sandblasting machine (or coating treatment)
Background wall UV printer
Varnish treatment (this step can be omitted)

Common 3D, imitation jade, imitation marble and other background walls are flat color wall

[Color carved wall]

Required props: laser engraving machine + sand blasting machine + background wall UV flatbed printer + varnish

The color carving background wall adopts 600*600mm and 800*800mm tiles, including antique bricks, polished tiles, glazed tiles, microcrystalline stone bricks, etc., and all of them are presented through engraving machine (laser engraving machine or engraving machine) after laminating. The pattern is first engraved with the path, combined with sandblasting equipment (manual sand blasting machine or automatic sand blasting machine), the surface of the tile is sprayed off and the pattern part is sandblasted and polished. Sandblasting requires a certain degree of familiarity to form a three-dimensional effect. The depth of the color carving is required to be manually controlled by the sandblasting personnel. After the sandblasting, the pattern to be printed is input into the computer to make a vector image, and then the background wall UV flatbed printer is turned on! Form a real colorful carved tile background wall.

step:
1. Engraving machine engraving path
2. Sandblasting machine sandblasting
3. Background wall UV printer coloring
4. Polishing oil treatment (this step can be omitted)

What Are The UV Flatbed Printer Application Industries?

UV flatbed printer, also known as universal flatbed printer or flatbed printer, breaks through the bottleneck of digital printing technology, and realizes a true printing, no plate making, full color image printing once, which has many advantages over traditional printing technology.
  
The original design and manufacture was mainly used for the printing of hard materials. It broke the limitation that inkjet technology can only print on soft materials. It is a major breakthrough in the history of inkjet technology, marking the entry of inkjet technology into multiple The birth of the field era. So what areas can UV flatbed printers be used in?

Packaging industry: alcohol (paper packaging printing, wooden packaging printing, metal packaging printing, PVC, packaging and printing, leather packaging printing, plexiglass packaging printing, etc.).
  
Decoration industry: background wall (tile wall, glass background wall, PVC gusset background wall, marble background wall, microcrystalline composite background wall, carved background wall) PVC gusset plate, PVC resin plate... Used by the industry

Digital industry: mobile phone case, TPU mobile phone case, mobile phone holster, notebook case, mobile power case, hard disk case, toy plastic case, set-top box case, etc.
  
Garment accessories: non-woven fabrics, T-shirts, buttons, leather, textiles, hangtags, etc.
  
Crafts: clocks, stone paintings, marble paintings, wedding photos, bluestone paintings, textile crafts, wooden crafts, metal crafts, stone crafts, art crafts, ceramic crafts, crystal crafts, advertising crafts, plexiglass Crafts, folk traditional crafts, oil paintings, and traditional local products.

Advertising industry: PVC card, plexiglass light box, KT board, PVC board, glass, signage, equipment operation panel, acrylic, PP board, PC board, badge, aluminum board, the entire advertising industry can be used.

Glass industry: art glass, glass partition, glass sliding door, glass background wall, frosted glass, transparent glass, plexiglass, tempered glass, glass curtain wall, etc.
  
Furniture and building materials: ceramic tiles, ceramics, wall tiles, waistline bricks, ceilings, ceilings, glass sliding doors, traditional doors and windows, personalized furniture, polyester panels, pressure panels, plywood, screens, wallpapers, coffee tables, ashtrays, etc.

Leather leather goods: leather, women's shoes, leather bags, handbags, travel bags, belts, etc.
  
Stationery gifts: pen case, notebook, wave board, dot reading machine, CD, metal business card holder, various material bookmarks, toys, etc.
  
Hardware and plastic: lighter, golf ball, silicone, digital photo frame, crystal, aluminum plate, metal plate, plastic products, tissue box, glasses frame, instrument panel, packaging box, toys, etc.

Footwear: women's shoes, EVA slippers, roller skates, shoe materials, printed shoes, leather printing, canvas shoes, hand-painted shoes, etc.
  
Electronic appliances: U disk, MP 3/ MP4/ MP5 player, computer case, home appliance, air conditioner, washing machine, rice cooker, mobile phone, crystal mobile phone case, electronic components, etc.

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CF-3020A  UV flatbed printer use Ricoh G5 print head, can print on ceramic, glass, plastic, acrylic, leather, PVC etc.

Product specifications

Model type	CF-3020A
Max thickness	10cm (with infrared sensor protection)
Max print size	300cm (width) * 200cm(length)
Structure	Industrial structure frame
X&Y Motor	Panasonic & Delta servo motor
Print head	4 Ricoh Gen5 industrial print heads up to 7 (optional)
Ink type	UV LED curable inks
Ink color	Standard: C,M,Y,K,White Optional: Lc,Lm,Varnish
Ink capacity	1000ml
Equipment dimensions	463cm * 266cm * 132cm
Net weight	1100kgs

Technical specifications

Printing resolution	720 * 1200 dpi
Printing technology	Variable dot printing (grey scale printing)
Printing direction & speed	6 pass 10 ~ 12m²/hour 8 pass 8~ 10m²/ hour
Ink supply system	Negative pressure system with automatic ink system
UV technology	4 groups of UV LED water cooling lamp
RIP software	Photo print
Interface	USB 3.0
Power requirements	AC 100-110V / 220-240V  20/60Hz

Printing material

Metal, glass, plastics, wood, ceramic tile, acrylic, pvc, leather

Detail:

Ricoh print head: photo print rip software, steel structure, anti-corrosion, 24-hour continuous working, 3-4 years average lifetime.

Synchronous printing of white multicolor and vanish: achieve various printing patterns horizontally and vertically set the base and surface freely by white or multicolor. Largely increase the efficiency.

Vacuuming  platform: adjust the vacuuming area and volume accordingly. Absorb various materials evenly and steadily. The platform is hard and corrosion-resistant. It protects the friction between the print head and media, which lengthen the lifetime of the print head.

Steel frame structure:

Apply all steel frame structure, high stability and high precision.

Negative pressure system: negative pressure system ink supply with digital control pressure display gauges ensures high-quality printing at higher possible firing frequency, hence increasing printing speed and stability.

Function of print head scratch proof:

Keeping print head from scratching or hitting when printing cortex or uneven item. When scratch proof device knock-off, it can also continue the print task, print the picture without aperture, eliminating material waste.

Industrial servo motor:

With 2 high performances industrial servo motors provide excellent control of the X and Y movement of the shuttle.

Guide rail:

Using Japan THK linear motion bearing, dual linear motion bearing provides ultra stable environment at super speed precise printing.